How Y-Warm Is Integrated into Footwear
Y-Warm functions as an ultra-thin thermal insulation layer within footwear, helping reduce heat transfer between the foot and the external environment while adding minimal thickness.
Manufacturing Method:
Y-Warm can be integrated as an interlayer between the shoe upper and inner materials using sewing or suitable lamination processes.
Insulation Performance
Independently tested by a third party commissioned by the client.
In a comparative footwear test, Y-Warm and a conventional footwear insulation material were evaluated using the same footwear construction.
At equivalent thermal insulation performance, the Y-Warm insulation layer required only approximately one-quarter of the thickness and weight of the conventional insulation material, demonstrating its potential for thinner, lighter insulated footwear.
Recommended Footwear Layering Structures
Y-Warm can be integrated into different footwear constructions depending on the required levels of thermal insulation, weather protection, and cushioning.
Upper Material + Y-Warm + Lining
Upper Material + Y-Warm + Fleece
Upper Material + Y-Warm + Foam + Lining
Upper Material + Waterproof Membrane + Y-Warm + Lining
Upper Material + Waterproof Membrane + Y-Warm + Foam + Lining
Recommended Lamination Methods for Footwear
PUR lamination is the recommended method for bonding Y-Warm with compatible footwear materials, offering a mature and reliable solution for footwear construction.
Alternatively, low-temperature hot-melt adhesive web lamination can be used. This method requires precise control of temperature, pressure, and processing time to minimize the risk of damaging Y-Warm’s porous structure and affecting its thermal insulation performance.
Processing Precautions
Avoid simultaneous high heat and pressure, particularly above 100°C, as this may compress Y-Warm’s porous structure and reduce its recovery.
Higher temperatures and pressures increase the risk of structural deformation and performance loss.
Ultra-Lightweight
Even a 50-meter roll of Y-Warm is lightweight enough to be easily lifted and handled with one hand.
Material-Efficient Thermal Insulation
In tested footwear applications, Y-Warm achieved equivalent thermal insulation performance with approximately one-quarter of the insulation material weight compared with conventional insulation.
Using less material for the same level of thermal performance can reduce insulation material consumption by approximately 75% by weight, supporting the development of lighter, more material-efficient footwear.
Insulation Material Weight Comparison
Comparison of the insulation material weight required for one pair of footwear to achieve equivalent thermal insulation performance.
Y-Warm Technology Hangtag
The Y-Warm Technology Hangtag identifies footwear incorporating Y-Warm thermal insulation technology.
Y-Warm Woven Label
The Y-Warm Woven Label identifies footwear incorporating Y-Warm thermal insulation technology.
Sample Packaging
Designed to showcase Y-Warm in a technology-inspired presentation format.
Official Authorization
Officially authorized use of Y-Warm® technology, ensuring authenticity and protecting the integrity of the Y-Warm brand.