Ultra-Thin Thermal Insulation for Footwear

Y-Warm is an ultra-thin, lightweight thermal insulation material for shoes, boots, and performance footwear, designed to reduce heat loss without relying on bulky insulation.

Its ultra-low thermal conductivity, combined with moisture permeability and quick-drying performance, helps provide warmth and comfort while minimizing insulation thickness within the limited space of footwear.

How Y-Warm Is Integrated into Footwear

Y-Warm functions as an ultra-thin thermal insulation layer within footwear, helping reduce heat transfer between the foot and the external environment while adding minimal thickness.


Manufacturing Method:
Y-Warm can be integrated as an interlayer between the shoe upper and inner materials using sewing or suitable lamination processes.

Insulation Performance

Independently tested by a third party commissioned by the client.


In a comparative footwear test, Y-Warm and a conventional footwear insulation material were evaluated using the same footwear construction.

At equivalent thermal insulation performance, the Y-Warm insulation layer required only approximately one-quarter of the thickness and weight of the conventional insulation material, demonstrating its potential for thinner, lighter insulated footwear.

Recommended Footwear Layering Structures

Y-Warm can be integrated into different footwear constructions depending on the required levels of thermal insulation, weather protection, and cushioning.


  1. Upper Material + Y-Warm + Lining

  2. Upper Material + Y-Warm + Fleece

  3. Upper Material + Y-Warm + Foam + Lining

  4. Upper Material + Waterproof Membrane + Y-Warm + Lining

  5. Upper Material + Waterproof Membrane + Y-Warm + Foam + Lining

Recommended Lamination Methods for Footwear

PUR lamination is the recommended method for bonding Y-Warm with compatible footwear materials, offering a mature and reliable solution for footwear construction.


Alternatively, low-temperature hot-melt adhesive web lamination can be used. This method requires precise control of temperature, pressure, and processing time to minimize the risk of damaging Y-Warm’s porous structure and affecting its thermal insulation performance.

Processing Precautions

Avoid simultaneous high heat and pressure, particularly above 100°C, as this may compress Y-Warm’s porous structure and reduce its recovery.


Higher temperatures and pressures increase the risk of structural deformation and performance loss.


Ultra-Lightweight

Even a 50-meter roll of Y-Warm is lightweight enough to be easily lifted and handled with one hand.


Material-Efficient Thermal Insulation

In tested footwear applications, Y-Warm achieved equivalent thermal insulation performance with approximately one-quarter of the insulation material weight compared with conventional insulation.

Using less material for the same level of thermal performance can reduce insulation material consumption by approximately 75% by weight, supporting the development of lighter, more material-efficient footwear.

Insulation Material Weight Comparison

Comparison of the insulation material weight required for one pair of footwear to achieve equivalent thermal insulation performance.


Y-Warm Technology Hangtag

The Y-Warm Technology Hangtag identifies footwear incorporating Y-Warm thermal insulation technology.


Y-Warm Woven Label

The Y-Warm Woven Label identifies footwear incorporating Y-Warm thermal insulation technology.


Sample Packaging

Designed to showcase Y-Warm in a technology-inspired presentation format.


Official Authorization

Officially authorized use of Y-Warm® technology, ensuring authenticity and protecting the integrity of the Y-Warm brand.


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Statement

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